Shaker Filter Bags Since 1988!
If you’re seeking a reliable partner for shaker filter bags and baghouse filters, FabCo Industrial Services is here to help!
At FabCo, we specialize in designing and manufacturing shaker filter bag systems and products customized to the unique needs of various industrial settings.
FabCo Industrial Services proudly serves the Midwest. Let us help you optimize performance, extend filter life, minimize downtime, and reduce operational costs.
Contact us today to learn more about our shaker filter bag products and services!
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How Shaker Baghouses Work
So, how do shaker baghouses work? Air is drawn into the baghouse from the bottom, with dust particles being captured along the inner surface of the bags. The cleaned air exits through the top, while the dust forms a layer on the bags that must be periodically removed.
This is done by shaking the bags, causing the dust to fall into the hopper at the bottom of the unit. Some smaller machines even use manual cleaning to reduce costs.
Shaker baghouses are particularly useful when compressed air is unavailable for cleaning. The bags are suspended from a motor-driven framework that oscillates, dislodging the dust.
The mechanical action stresses the bags more than other types of baghouses, requiring more robust and durable fabrics.
What is a Shaker Baghouse?
A shaker baghouse is one of the three main types of industrial baghouses, alongside jet pulse and reverse air baghouses, designed for cleaning manufacturing facilities. This type uses a mechanical shaking process, driven by an electric motor, to clean the dust-collecting bags. Shaking typically occurs after the machine is turned off, allowing the accumulated dust to be dislodged.
The bags in a shaker system are suspended at the top and attached to a tube sheet at the bottom, without an internal cage. These systems use round envelope bags made of woven fabric, making them ideal for handling larger particles and moderate temperatures. Bag diameters usually range from 4 to 8 inches, with lengths varying from 10 inches to several hundred inches.
A key performance metric for any baghouse is the air-to-cloth ratio, which in shaker systems should ideally range between 2.0:1 to 2.5:1.
Benefits of Shaker Dust Collectors
- Low Initial Cost: Simple design means lower capital investment compared to self-cleaning units that use compressed air.
- Compact: Ideal for facilities with limited space, the straightforward design facilitates easy installation.
- Low Energy Consumption: Operates intermittently without compressed air, reducing energy costs.
- Low Maintenance: No complex valves or diaphragms, and readily available standard filter media keep maintenance simple and affordable.
Configuration Options
Shaker filter bags for baghouse can be configured in one of the following ways. Ask our team for more details!
- Shaker bag with grommet top and snap band bottom
- Shaker bag with cuff top and snap band tail
- Shaker bag with loop top and snap band bottom
Media Coatings & Finishes
Another thing to consider when investing in shaker bag filters for your baghouse filtration system are media coatings and finishes. More info here:
- Plain: Natural finish for general-purpose use.
- Glazed: A smooth “eggshell” finish achieved by hot rolling, enhancing dust cake release.
- Flame Retardant: Provides a self-extinguishing feature, suitable for processes involving sparks.
- Fiberglass: High-temperature, chemical-resistant woven fabric.
- Singed: Surface is singed to burn off loose fibers, improving dust cake formation.
- Acrylic Coated: Air-permeable acrylic-coated polyester for moist environments.
- Teflon Membrane: Extremely smooth, high-efficiency finish for superior dust release.
Shaker Filter FAQs
What are shaker filter bags used for?
Shaker filter bags are used in dust collection systems, particularly in industries where dust and particulate control is crucial, such as metalworking, woodworking, and cement production. These bags capture dust and debris from the air, preventing harmful particles from escaping into the workplace or environment. The bags work by allowing dust-laden air to pass through the fabric, where particles are trapped on the surface. Periodically, the bags are shaken to dislodge the dust, which then falls into a collection bin for easy disposal.
How do shaker filter bags work?
Shaker filter bags function by trapping dust particles on the surface of the fabric as dirty air passes through. Unlike other filtration methods, shaker bags use mechanical shaking to remove accumulated dust from the filter surface. The shaking process dislodges the trapped dust, allowing it to fall into a collection hopper below. This method is effective and efficient, especially in systems where intermittent cleaning is acceptable, and it minimizes the need for external compressed air or additional cleaning mechanisms.
What industries commonly use shaker filter bags?
Shaker filter bags are commonly used in industries that generate large amounts of dust and particulate matter. This includes sectors like woodworking, foundries, metalworking, pharmaceuticals, mining, and cement manufacturing. These industries rely on shaker filter bags to maintain air quality, protect worker health, and comply with environmental regulations. The bags are especially favored in environments where pulse jet or reverse air cleaning systems are impractical or unnecessary due to the intermittent nature of dust generation.
What are the benefits of using shaker filter bags?
Shaker filter bags offer several benefits, including low maintenance requirements, energy efficiency, and ease of operation. Unlike pulse jet systems, shaker bags do not require compressed air for cleaning, which reduces overall energy consumption and operational costs. The mechanical shaking process is simple yet effective, making it ideal for many industrial applications. Additionally, shaker filter bags are relatively easy to replace and maintain, making them a cost-effective solution for dust collection in a wide range of settings.
How often should shaker filter bags be replaced?
The replacement frequency of shaker filter bags depends on factors such as the type of dust being collected, operating conditions, and the quality of the bags themselves. Generally, bags should be replaced when they show signs of excessive wear, damage, or when their filtration efficiency drops significantly. Regular inspections can help identify when replacement is needed. On average, shaker filter bags can last anywhere from one to three years, but proper maintenance and routine cleaning can extend their lifespan.
Choose FabCo for Shaker Baghouse Filters!
At FabCo Industrial Services, we are dedicated to delivering high-quality shaker baghouse filters customized to meet your unique industrial requirements. Our skilled team collaborates with you to design and build a system that provides superior dust collection, maintains air quality, and protects your workers and equipment.
With our extensive expertise and commitment to customer satisfaction, FabCo is your trusted partner for dependable and cost-effective shaker baghouse solutions, baghouse filter rating recommendations, and more. Contact us today for a quote!